
776 Part 4 Functional Materials
Table 4.3-23 Survey of soft magnetic amorphous and nanocrystalline alloys. Some amorphous alloy of METGLAS (Allied
Signal Inc., Morristown/NJ) and VITROVAC (Vacuumschmelze GmbH, Hanau, Germany) have been selected from commercially
available alloys [3.12]
Composition Typical properties
Saturation Curie Saturation Coercivity Permeability
a
Density Specific electrical
polarization temperature magnetostriction (dc) at H = 4mAm
−1
in resistivity
b
in (T) in (
◦
C) in 10
−6
in (A m
−1
) ×10
3
(g cm
−3
) in ( mm
2
m
−1
)
Amorphorus
Fe-based:
Fe
78
Si
9
B
13
1.55 415 27 3 8 7.18 1.37
Fe
67
Co
18
Si
1
B
14
1.80 ∼550
c
35 5 1.5 7.56 1.23
FeNi-based:
Fe
39
Ni
39
Mo
2
Si
12
B
8
0.8 260 +8 2 20 7.4 1.35
Co-based:
Fe
67
Fe
4
Mo
1
Si
17
B
11
0.55 210 < 0.2 0.3 100 7.7 1.35
Fe
74
Fe
2
Mn
4
Si
11
B
9
1.0 480
c
< 0.2 1.0 2 7.85 1.15
Nanocristalline
Fe
73.5
Cu
1
Nb
3
Si
13.5
B
9
1.25 600 +2 1 100 7.35 1.35
a
Materials with round (R) or flat loops (F), f = 50 Hz
b
1 Ω mm
2
/m =10
−4
Ω cm
c
Extrapolated values (T
c
> T
x
, T
x
: crystallization temperature)
hysteresis loop associated with high initial permeability,
or an F-type loop with low losses.
Table 4.3-23 gives a survey of the magnetic and
physical properties of several soft magnetic amorphous
alloys
4.3.2.7 Nanocrystalline Soft Magnetic Alloys
Nanocrystalline soft magnetic alloys are a rather re-
cent class of soft magnetic materials with excellent
magnetic properties such as low losses, high perme-
ability, high saturation polarization up to 1.3T, and
near-zero magnetostriction. The decisive structural fea-
ture of this alloy type is its ultra-fine microstructure of
bcc α-Fe
−
Si nanocrystals, with grain sizes of 10–15 nm
which are embedded in an amorphous residual phase.
Originally, this group of materials was discovered in
the alloy system Fe
−
Si
−
B
−
Cu
−
Nb with the compo-
sition Fe
73.5
Si
15.5
B
7
Cu
1
Nb
3
. This material is prepared
by rapid quenching like an amorphous Fe
−
Si
−
B alloy
with a subsequent annealing treatment and compara-
tively high temperature in the range of 500 to 600
◦
C
which leads to partial crystallization.
The evolution of the nanocrystalline state during
annealing occurs by partial crystallization into ran-
domly oriented, ultrafine bcc α-Fe
−
Si grains that are
10–15 nm in diameter. The residual amorphous matrix
phase forms a boundary layer that is 1–2 nm thick. This
particular nano-scaled microstructure is the basis for
ferromagnetically-coupled exchange interaction of and
through these phases, developing excellent soft mag-
netic properties: µ
a
≈ 10
5
, H
c
< 1Am
−1
. Annealing
above 600
◦
C gives rise to the precipitation of the borides
Fe
2
B and/or Fe
3
B with grain sizes of 50–100 nm. At
higher annealing temperatures, grain coarsening arises.
Both of these microstructural changes are leading to
a deterioration of the soft magnetic properties.
The influence of the annealing temperature on grain
size, H
c
, and µ
i
of a nanocrystalline type alloy is shown
in Fig. 4.3-23 [3.23].
The small additions of Cu and Nb favor the forma-
tion of the nanocrystalline structure. Copper is thought
to increase the rate of nucleation of α-Fe
−
Si grains by
a preceding cluster formation, and Nb is supposed to
lower the growth rate because of its partitioning effect
and decrease of diffusivity in the amorphous phase. Fig-
ure 4.3-24 illustrates theformation of the nanocrystalline
structure schematically.
It is useful to note the influence of the atomic
diameter of alloying additions on the grain size of the
α-Fe
−
Si phase starting from the classical alloy compo-
sition Fe
73.5
Si
15.5
B
7
Cu
1
Nb
3
. This effect is shown for
Part 4 3.2