11-106 The Civil Engineering Handbook, Second Edition
The MSW is first put through low power flails to break open plastic trash bags and permit further
separation. The flailed material is then spread on a picking floor to a depth of less than 1 ft, and pickers
pass through the MSW and collect salvage, hazardous material, and noncompostible or inappropriate
material. Bag removal can be done at this stage.
The sorted material is then transported by conveyor belt to trommel screens for the removal of dirt,
stones, bricks, cans, bottles, and other small dense debris. For MSW, the usual trommel opening is 4 in.
Because of MSW variability, trommels must have adjustable speeds and inclines. Very long trommels
with multiple cascades are required. About 50 to 60% removal of dirt, etc., can be expected.
Screening is followed by magnetic separation of ferrous metals. The metal is usually recycled to mini
steel mills and must be nearly free of paper. Generally, two to three stages of magnetic separation are
needed, perhaps with intermediate air classification.
The remaining MSW is then shredded by hammer mill. Generally, 1.5 to 3 in. pieces are preferred for
windrows, and 0.5 to 1.5 in. sizes are preferred for in-tank processing. Shredding must be done after
screening and magnetic separation, because shredders typically imbed broken glass, dirt, and metal into
the paper, which makes their subsequent separation impossible and degrades the scrap value.
A number of additives are mixed into the shredded waste as needed. These may include fresh compost
for seeding (1 to 5% by wt), water (up to 50 to 60% by wt), a bulking agent (for pile permeability),
sawdust (for pile temperature maintenance to >50°C), nutrients (C:N ª 30 to 35 by wt; C:P ª 75 to
150 by wt) and pH adjustment (7 to 8). If shredded tires are used for bulking, the metal content of the
rubber is a concern. The usual bulking agent is 1 to 2 in. wood chips.
The mixture is then placed in windrows on slabs or in tanks. Transfer is done by front-end loader or
conveyor belt. Slabs and tanks must have leachate collection systems. Windrows are mixed and turned
twice a week by machine, and tanks are mixed by augers. Windrows are aerated by vacuum piping placed
on the slab, and tanks have air diffusers. The off-gas should be collected and treated for odor and fungus
spore control. The off-gas from windrow vacuum systems also requires water knockouts.
The composting temperature is controlled by the aeration system. The usual air requirement is 10 to
30 scf per lb compost per day. The optimum temperature range for newsprint and other cellulosic wastes
is 45 to 50°C; for freshly prepared MSW mixtures it is 55 to 60°C; and for stabilized MSW it is around
40°C (Haug, 1993).
Composting requires about 5 weeks and converts about 40 to 50% of the volatile solids in MSW to
humus. The fresh compost is screened to remove bulking agent and transferred to an unaerated, unmixed
curing pile, where it is held for about 1 month to cure. A portion of the fresh compost is used to seed
the raw MSW. Finally, the cured compost is finely screened to remove all objectionable material and
packaged for sale to vendors. The product must be free of pathogens, parasites, metal, glass, ceramics,
plastics, and bulking agent.
Sewage Sludges and Garbage
The system configuration for POTW sludges and garbage is nearly the same as for MSW composting
(Hay and Kuchenrither, 1990). The initial steps of bag breaking, sorting, screening, magnetic separation,
and shredding are not needed. Water, nutrients, and pH adjustments are also not normally needed.
However, a bulking agent is always required, and sawdust is often needed to offset excessive moisture in
the raw material. Holding times and conversions are the same as for MSW.
Material, Heat, and Air Balances
The wet weight of the raw compost mixture, which is needed to size material handling equipment, slabs,
and tanks, is as follows (Haug, 1993):
(11.179)
where W
a
= the wet weight of the energy amendment, usually sawdust (kg)
W
b
= the wet weight of the bulking agent, usually wood chips (kg)
WWWWWW
msrbaw
=++++