
858 M. F. Rahman et al.
33.1 Introduction
The widespread proliferation of power electronics and ancil-
lary control circuits into motor control systems in the past two
or three decades have led to a situation where motor drives,
which process about two-thirds of the world’s electrical power
into mechanical power, are on the threshold of processing
all of this power via power electronics. The days of driving
motors directly from the fixed ac or dc mains via mechanical
adjustments are almost over.
The marriage of power electronics with motors has meant
that processes can now be driven much more efficiently with a
much greater degree of flexibility than previously possible. Of
course, certain processes are more favorable to certain types
of motors, because of the more favorable match between their
characteristics. Historically, this situation was brought about
by the demands of the industry. Increasingly, however, power
electronic devices and control hardware are becoming able to
easily tailor the rigid characteristics of the motor (when driven
from a fixed dc or ac supply source) to the requirements of the
load. Development of novel forms of machines and control
techniques therefore has not abated, as recent trends would
indicate.
It should be expected that just as power electronics equip-
ment has tremendous variety, depending on the power level
of the application, motors also come in many different types,
depending on the requirements of application and power level.
Often the choice of a motor and its power electronic drive
circuit for application are forced by these realities, and the
application engineer therefore needs to have a good under-
standing of the application, the available motor types, and
the suitable power electronic converter and its control tech-
niques. Table 33.1 gives a rough guide of combinations of
suitable motors and power electronic converters for a few
typical applications.
TABLE 33.1 Typical motor, converter, and application guides
Motor Type of converter Type of control Applications
Brushed dc motor Thyristor ac–dc converter Phase control, with inner current
loop
Process rolling mills, winders, locomotives, large cranes,
extruders, and elevators
GTO/IGBT/MOSFET
chopper
Pulse-width modulator(PWM)
control with inner current loop
Drives for transportation, machine tools, and office
equipment
Induction motor (cage) Back-back thyristor Phase control Pumps, and compressors
IGBT/GTO inverter/
cycloconverter
PWM V-f control General-purpose industrial drive such as for cranes, pumps,
fans, elevators, material transport and handling,
extruders, and subway trains
IGBT/GTO Vector control High-performance ac drives in transportation, motion
control, and automation
Induction motor (slip-ring) Thyristor ac–dc converter Phase control with dc-link
current loop
Large pumps, fans, and cement kilns
Synchronous motor (excited) Thyristor ac–dc converter DC-link current loop Large pumps, fans, blowers, compressors, and rolling mills
Synchronous motor (PM) IGBT/MOSFET inverter PWM current control High-performance ac servo drives for office equipment,
machine tools, and motion control
For many years, the brushed dc motor has been the natural
choice for applications requiring high dynamic performance.
Drives of up to several hundred kilowatts have used this type
of motor. In contrast, the induction motor was considered
for low-performance, adjustable-speed applications at low and
medium power levels. At very high power levels, the slip-ring
induction motor or the synchronous motor drive were the
natural choices. These boundaries are increasingly becoming
blurred, especially at the lower power levels.
Another factor for motor drives was the consideration for
servo performance. The ever-increasing demand for greater
productivity or throughput and higher quality of most of the
industrial products that we use in our everyday lives means
that all aspects of dynamic response and accuracy of motor
drives have to be increased. Issues of energy efficiency and har-
monic proliferation into the supply grid are also increasingly
affecting the choices for motor-drive circuitry.
A typical motor-drive system is expected to have some of
the system blocks indicated in Fig. 33.1. The load may be a
conveyor system, a traction system, the rolls of a mill drive,
the cutting tool of a numerically controlled machine tool,
the compressor of an air conditioner, a ship propulsion sys-
tem, a control valve for a boiler, a robotic arm, and so on.
The power electronic converter block may use diodes, metal-
oxide semiconductor field effect transistors (MOSFETS), gate
turn-off thyristors (GTOs), insulated gate bipolar transistors
(IGBTs), or thyristors. The controllers may consist of sev-
eral control loops, for regulating voltage, current, torque, flux,
speed, position, tension, or other desirable conditions of the
load. Each of these may have their limiting features purposely
placed in order to protect the motor, the converter, or the
load. The input commands and the limiting values to these
controllers would normally come from the supervisory con-
trol systems that produce the required references for a drive.
This supervisory control system is normally more concerned