264 Individual Flavors and Colorants
Essential Oil
Lemon oil is produced by expression of the rind in a general process known as cold -
pressed oil extraction (NIIR Board 2009 ). Many years ago, in Sicily, the oil was
expressed with handheld devices. The lemon industry consisted of family units spread
over the growing regions. Women and children participated by cutting lemons in half
and scooping out the inside pulp. Men, sitting on low stools, pressed the oil from the
rind into sponges held over mud pots. This sponge process was later replaced by
primitive pressing gadgets, though the quality of the oil obtained by manual pressing
was regarded as quite good. Subsequently, the simple gadgets were replaced by rotary
rasping machines.
In the United States, lemon oil is mainly produced in California. Because of the
high cost of labor, the Italian hand - operated method is unsuitable; therefore, more
effi cient presses were developed. Essentially, the whole fruit is pressed in stainless
steel screw presses. As the fruits pass through the tapered screw and expeller, a disper-
sion of juice, oil, and cell debris comes out. From this, the lighter essential oil is sepa-
rated by centrifugation from the heavier aqueous juice rich in acid and sugar.
The separation of the two phases should be done without much delay so that the
fl avor of the oil is unaffected. On long keeping, enzymes become active, resulting in
unwanted oxidation and changes in the chemical nature of constituents like citral, a
compound important in giving a lemony note to the essential oils.
A better yield of oil is obtained if the rind is minced and steam - distilled to obtain
oil. While cold pressing gives a yield of 0.035%, on steam distillation the yield is
0.07%. This low yield for cold pressing is due to the fact that some oil will be trapped
in the soft albedo portion of the peel.
The Spanish lemon oil industry also used the manual sponge - pressing method. It
was replaced by a method that employed needle puncturing of the oil cells by mechani-
cal means. The oil that oozes out is similar to cold - pressed oil.
Brazil has emerged as a major producer of citrus fruits meant for processing,
including lemons. Here the oil is expressed using a mechanical screw press to remove
emulsion of oil and juice and then separated by centrifugation.
Recent chemical studies on the constituents of lemon oil are scarce. The subject is
briefl y reviewed by Leung and Foster (1996) . Almost 90% of the oil is made up of
monoterpene hydrocarbons, and of this, as much as 70% is made up of limonene,
which is a characteristic component of citrus oils. There are lesser amounts of other
hydrocarbons, such as γ - terpinene, β - pinene, sabinene, α - pinene, and myrcene; 2 – 6%
are composed of aldehydes mainly citral. In addition, alcohols such as terpinen - 4 - ols,
α - terpineol, and geraniol are noted. Small amounts of sesquiterpenes, in the form of
bisabolene, α - bergamotene, and caryophyllene, have also been found.
The fi ne, appealing aroma of lemon oil can be increased by removing the terpene
hydrocarbons to create terpeneless oil. Italian lemon oil, on fractional distillation at
reduced pressure of 25 mm, yields an enriched fraction representing only 8%, with
citral content boosted to over 40%. Similarly, sesquiterpenes are removed at 20 mm
pressure, with citral enrichment of 60.5% with a yield of 5.36% (NIIR Board 2009 ).
Besides better aroma, the advantage of removal of hydrocarbons is better dispers-
ibility in dilute alcohol. This quality is useful when used in soft drinks, where whole
oil cannot be dispersed and instead creates a ring of oil fl oating on top. The removal