
Environmental Encyclopedia 3
Pulp and paper mills
Transboundary Georgia Basin-Puget Sound Environmental Indicators
Working Group. Georgia Basin-Puget Sound Ecosystem Indicators Report.
May 15, 2002 [June 2002]. <wlapwww.gov.bc.ca/cppl/gbpsei/index.html>.
Washington Sea Grant Program. Shared Waters: The Vulnerable Inland Sea
of British Columbia and Washington. Shared Waters, Puget Sound On-
Line. [May 2002]. <www.wa.gov/pswqat/shared/bcwaswl.html>.
O
RGANIZATIONS
Ministry of Water, Land and Air Protection, PO Box 9360 Stn Prov Govt,
Victoria, BCCanada V8W 9M2 (250) 387-9422, Fax: (250) 356-6464,
<http://www.gov.bc.ca/wlap>
Puget Sound/Georgia Basin International Task Force, Email:
jdohrmann@psat.wa.gov, <http://www.wa.gov/puget_sound/shared/
shared.html>
Puget Sound Water Quality Action Team, PO Box 40900, Olympia, WA
USA 98504-0900 (360) 407-7300, Toll Free: (800) 54-SOUND, <http://
www.wa.gov/puget_sound>
Pulp and paper mills
Pulp and paper mills take wood and transform the raw
product into paper. Hardwood logs (beech, birch, and maple)
and softwoods (pine, spruce, and fir) are harvested from
managed forestlands or purchased from local farms and tim-
berlands across the world and are transported to mills for
processing. Hardwoods are more dense, shorter fibered, and
slower growing. Softwoods are less dense, longer fibered,
and faster growing.
Today, the process is mainly done with high tech,
sophisticated machinery. Wood products, which consist of
lignin (30 percent), fiber (50 percent), and other materials--
carbohydrates, proteins, fats, turpentine, resins, etc., (20 per-
cent) are transformed into paper consisting of fiber, and
additives--clay, titanium dioxide, calcium carbonate, water,
rosin, alum, starches, gums, dyes, synthetic polymers, and
pigments. Wood is about 50 percent cellulose fiber. The
structure of paper is a tightly bonded web of cellulose fibers.
About 80 percent of a typical printing paper by weight is
cellulose fiber. First in the process, the standard eight-foot
(2.4-m) logs are debarked by tumbling them in a giant
barking drum and then chipped by a machine that reduces
them to half-inch chips. The chips are cooked, after being
screened and steamed, in a digester using sodium bisulfite
cooking liquor to remove most of the lignin, the sticky matter
in a tree that bonds the cellulose fibers together. This is the
pulping process.
Then the chips are washed, refined, and cleaned to
separate the cellulose fibers and create the watery suspension
called pulp. The pulp is bleached in a two-stage process
with a number of possible
chemicals
. Those companies that
choose to avoid
chlorine
bleach will use
hydrogen
peroxide
and sodium hydrosulfite which yields a northern high-yield
hardwood sulfite pulp. This pulp is blended with additional
softwood kraft pulp after refining as part of the stock prepara-
tion process, which involves adding such materials as dyes,
1145
pigments, clay fillers, internal sizing, additional brighteners,
and opacifiers.
Late in the process, the stock is further refined to
adjust fiber length and
drainage
characteristics for good
formation and bonding strength. The consistency of the
stock is reduced by adding more water and the stock is
cleaned again to remove foreign particles. The product is
then pumped to the paper machine headbox.
From here, the dilute stock (99.5 percent water) flows
out in a uniformly thin slice onto a Fourdrinier wire--an
endless moving screen that drains water from the stock to
form a self-supporting web of paper. The web moves off
the wire into the press section which squeezes out more
water between two press felts, then into the first drier section
where more moisture is removed by evaporation as the paper
web winds forward around an array of steam-heated drums.
At the size press, a water-resistant surface sizing is added
in an immersion bath.
From there the sheet enters a second drier section
where the sheet is redried to the final desired moisture level
before passing through the computer scanner. The scanner is
part of a system for automatically monitoring and regulating
basis weight and moisture. The paper enters the calendar
stack, where massive steel polishing rolls give the sheet its
final machine finish and bulking properties.
The web of paper is then wound up in a single long
reel, which is cut and moved off the paper machine to a
slitter/winder machine which slices the reel into rolls of the
desired width and rewinds them onto the appropriate cores.
The rolls are then conveyed to the finishing room where
they are weighed, wrapped, labeled, and shipped.
In practice, all papers, even newsprint, are pulp blends,
but they are placed in one of two categories for convenient
description: groundwood and free sheet. And in practice,
other pulp varieties enter into the picture. They may be
reclaimed pulps such as de-inked or post-consumer waste;
recycled pulps which included scraps, trim, and unprinted
waste; cotton fiber pulps; synthetic fibers; and pulps from
plants other than trees: bagasse, esparto, bamboo, hemp,
water hyacinth
; and banana, or rice. But the dominant raw
material remains wood pulp. Paper makers choose and blend
from the spectrum of pulps according to the demands on
their grades for strength, cleanliness, brightness, opacity,
printing, and converting requirements, aesthetics, and mar-
ket price.
From cotton fiber-based sheets to the less expensive
papers made from groundwood, to recycled grades manufac-
tured with various percentages of wastepaper content, pa-
permakers have consistently responded to the need of the
marketplace. In today’s increasingly environmentally con-
scious marketplace, papermakers are being called on to pro-
duce pulp that is environmentally friendly. Eliminating chlo-