
242
Innovations in Food Packaging
Petersen
et
al.,
1999). Collagen films are used for sausage casings, and some hydroxy-
methyl cellulose films as soluble pouches for dried food ingredients. In general, there
are more applications of coatings
than
of films. Shellac and wax coatings on fruits and
vegetables, zein coatings on candies, and sugar coatings on nuts are the most common
commercial practices of edible coatings (Krochta and De Mulder-Johnston, 1997).
The pharmaceutical industry uses sugar coatings on drug pills and gelatin films for
soft capsules (Gennadios, 2002; Krochta, 2002). The use of cellulose ethers (such as
carboxymethyl cellulose, hydroxypropyl cellulose, and methylcellulose) as ingredients
in coatings for fruits, vegetables, meats, fish, nuts, confectionery, bakery, grains, and
other agricultural products is increasing (Nussinovitch, 2003).
Film
composition
Film-forming materials
The main film-forming materials are biopolymers, such as proteins, polysaccharides,
lipids, and resins. They can be used alone or in combinations. The physical and chem-
ical characteristics of the biopolymers greatly influence the properties of resulting
films and coatings (Sothornvit and Krochta, 2000). Film-forming materials can be
hydrophilic or hydrophobic. However, in order to maintain edibility, solvents used are
restricted to water and ethanol (Peyron, 1991).
Proteins are commonly used film-forming materials. They are macromolecules with
specific amino acid sequences and molecular structures. The secondary, tertiary, and
quaternary structures of proteins can be easily modified by heat denaturation, pressure,
irradiation, mechanical treatment, acids, alkalis, metal ions, salts, chemical hydrolysis,
enzymatic treatment, and chemical cross-linking. The most distinctive characteristics of
proteins compared to other film-forming materials are conformational denaturation,
electrostatic charges, and amphiphilic nature. Many factors can affect the conformation
of proteins, such as charge density and hydrophilic-hydrophobic balance. These factors
can ultimately control the physical and mechanical properties of prepared films and
coatings. Protein film-forming materials are derived
from
many different animal and
plant sources, such as animal tissues, milks, eggs, grains, and oilseeds (Krochta, 2002).
Polysaccharide film-forming materials include starch, non-starch carbohydrates,
gums, and fibers. The sequence of polysaccharides is simple compared to proteins,
which have 20 common amino acids. However, the conformation of polysaccharide
structures is more complicated and unpredictable, resulting
in
much larger molecular
weights than proteins. Most carbohydrates are neutral, while some gums are mostly
negatively charged. Although this electrostatic neutrality of carbohydrates may not
affect significantly the properties of formed films and coatings, the occurrence of rel-
atively large numbers of hydroxyl groups or other hydrophilic moieties in the struc-
ture indicate that hydrogen bonds may play significant roles in film formation and
characteristics. Some negatively charged gums, such as alginate, pectin, and carboxy-
methyl cellulose, show significantly different rheological properties in acidic than in
neutral or alkaline conditions.