
Preservative packaging for fresh meats, poultry, and
fin
fish
209
Thus more or less large volumes of air are inevitably present in master packs when the
preservative gas is added, and so the initial concentrations of both oxygen and carbon
dioxide in master pack atmospheres are often well below the concentrations in the
input gas. Thus, in practice, master pack atmospheres may do little to preserve red
meat color, but will protect overwrapped trays from mechanical damage during their
distribution to retail outlets from central cutting facilities.
Provided that pack atmospheres contain concentrations of oxygen well above that
present in air, the fraction of myoglobin in the form of oxymyoglobin and the depth of
the oxygenated layer will both be greater than in air (Taylor, 1985). The desirable red
color of the meat will thus be intensified.
In
commercial practice, the initial enhance-
ment of meat color, rather than extension of storage life, may be the principal benefit
sought from packaging in lidded trays with high oxygen atmospheres.
If the oxygen concentration in the pack atmosphere is maintained, the formation of
metmyoglobin at the meat surface can be retarded sufficiently to prolong the acceptable
appearance for two to three times longer than in air (Renerre, 1989). Discoloration of
the product is the factor that usually limits the storage life of red meats in high
O2
MAP,
since bacterial spoilage is delayed by the carbon dioxide in the atmosphere (Gill
and Jones, 1994b).
Because metmyoglobin forms rapidly at the surfaces of red meats exposed to low
concentrations of oxygen, low
O2
MAP
is generally not used with red meats. How-
ever, an acceptable color for red meats in low
O2 MAP
can be preserved if a small
fraction of carbon monoxide, usually
<
0.5%, is present in the input gas (Smheim
et
al., 1999). Carbon monoxide binds rapidly and essentially irreversibly with myo-
globin to confer a permanent red color to the product. As carbon monoxide has a
strong affinity for, and prevents the proper functioning of the oxygen transporting pig-
ments of both blood and muscle, the gas is highly toxic. Consequently, most regula-
tory authorities concerned with food safety do not allow carbon monoxide to be used
with meat. However, it has been shown that the risks to consumer health from the
small amounts of carbon monoxide associated with meat are likely trivial (Sarrheim
et
al., 1977). The use of carbon monoxide with red meats is permitted in Norway;
where lidded trays of retail-ready red meats are commonly filled with a gas mixture
containing 60% carbon dioxide, 40% nitrogen, and about 0.4% carbon monoxide
(Sarrheim
et
al., 1999).
The deterioration of red meat color during storage can be wholly prevented if oxygen
is completely excluded from the pack atmosphere. This can be achieved by packaging
meat in a gas-impermeable film, such as a laminate composed of two layers of metal-
lized material, and filling the pack with carbon dioxide or nitrogen to obtain a CAP.
A major problem that arises in the use of CAP with red meats is the removal of
residual air, as any remaining oxygen will react rapidly with the unoxygenated myo-
globin to grossly discolor the product. In practice, very low concentrations of oxygen
in the pack atmosphere at the time of pack closure can be achieved by evacuating a pouch
through snorkels with the pack beneath a hood which is simultaneously evacuated
(Gill, 1990). Partial breaking of the vacuum within the hood before the pouch is filled
with gas allows the pack volume to be minimized before gassing, without crushing the
contained product or retaining pockets of air between items that are pressed together.