
516 Electric Power Distribution Handbook
10.9.2.1 Relays and Contactors
Contactors are electromechanical switches used for a variety of power and
control applications. A contactor uses a solenoid to engage when an appro-
priate voltage is applied. More voltage is required to close the contactor than
is required to keep it closed.
Relays and contactors can drop out very quickly. Figure 10.25 shows the
ride-through duration for an interruption for several relays and contactors,
and Figure 10.26 shows the dropout levels for voltage sags. The devices are
somewhat dependent on the point on the wave where the voltage sag starts.
Ride through is longest for sags starting at the voltage zero crossing; but
unfortunately, faults tend to occur when the voltage is near its peak. The
fast dropout of contactors limits some of the utility-side solution options —
faster relaying, smaller fuses, or 1.5-cycle transfer switches may provide
good improvement to computers but offer little help for many relays and
contactors. Because they trip very quickly, voltage mainly dominates, not
the duration.
The volt-time capability of relays and contactors approximates a rectan-
gular shape. Contactors can have the unusual property that the ride-through
capability improves at lower voltages. An example volt-time ride-through
characteristic is shown in Figure 10.27. The reason for this property relates
to the fact that current, and not voltage, holds a contactor in. A contactor
contains shading rings, which are analogous to damper windings in a rotat-
ing machine. A shading ring is a shorted winding around the magnetic core.
In response to a voltage transient, the shading ring produces a back emf that
opposes the transient. A larger transient (deeper sag) creates more current
that holds the contactor in (Collins Jr. and Bridgwood, 1997).
A larger relay generally has more ride through; a contactor usually has
more ride through than a relay. Some of the most sensitive relays are small
industrial relays with clear plastic cases referred to as ice-cube relays.
Several options are available to help hold in contactors and relays (St.
Pierre, 1999):
TABLE 10.10
Breakdown of Semiconductor-Tool Voltage Sag Sensitivities (n = 33)
Weak Link
Overall
Percentage
Emergency off (EMO) circuit: pilot relay (33%), main contactor (14%) 47%
dc power supplies: PC (7%), controller (7%), I/O (5%) 19%
3-phase power supplies: magnetron (5%), rf (5%), ion (2%) 12%
Vacuum pumps 12%
Turbo pumps 7%
ac adjustable-speed drives 2%
Source: Stephens, M., Johnson, D., Soward, J., and Ammenheuser, J., Guide for the Design
of Semiconductor Equipment to Meet Voltage Sag Immunity Standards, International SE-
MATECH, 1999. Technology Transfer #99063760B-TR, available at http://www.semat-
ech.org/public/docubase/document/3760btr.pdf.
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