Iron
394
makers, although clock making became its own craft in time. Blacksmiths
could do precision work: hinges, clasps, window grilles, hooks, locks, and
keys. Although locksmiths became their own specialty, they began as part
of blacksmithing.
Making these increasingly complex tools, while at the same time improv-
ing weapons, forced smiths to innovate and learn how to work iron more
effi ciently. Monasteries were also a surprisingly powerful force in iron de-
velopment. Cistercian monasteries were the most active force in mining
and refi ning the iron of Europe. People donated to them land that had iron
deposits, and they built factories to refi ne it. They recycled the slag as fertil-
izer. Along with learning the properties of iron when worked cold or hot,
blacksmiths learned how to turn iron into what became known as steel.
Steel was a type of iron with extra carbon; its structure changed to a
crystalline pattern, and it was stronger than ordinary iron. The earliest dis-
coveries of how to make steel appear to have been in sword making with a
technique called pattern welding. Thin iron rods were covered with char-
coal and heated to red hot, and then wrapped around each other to form
a solid bar. Early smiths probably did not realize the iron picked up some-
thing from the charcoal. If the steel was cooled very fast by being plunged
into cold water, it became very hard but somewhat brittle. Slower cooling,
perhaps with some reheating, produced the best result.
At fi rst, steel was only imported from Sweden, Spain, and Damascus, the
foremost iron centers. Blacksmiths forged steel edges onto iron tools and
blades. The technique spread to armor-making by the 14th century, when
plate armor was in development. The method was called case-hardening
with armor. Plates were case-hardened by covering the outside with char-
coal and heating it to red-hot again. The outer coating of steel allowed the
armor plates to be polished like glass.
The need for iron was constant, and ironworkers needed ways to process
iron ore more quickly. Waterpower was increasingly being applied to uses
outside milling grain, and craftsmen had learned how to turn its spinning
motion into many other kinds of motion to run industrial machinery. Wa-
terpower revolutionized metalworking. A water-driven bellows could raise
the temperature of the fi re enough to liquefy the iron. Water-driven ham-
mers were better at forging the bloom of iron than a human smith’s ham-
mer. The fi rst record of a water-driven bellows was in 1323, and, by 1380,
Flanders had a real blast furnace.
The medieval blast furnace was built over a fi re pit, with a small hearth
and a very large chimney. The chimney was roughly diamond-shaped, wid-
ening like an upside-down pyramid and then narrowing, and as high as
20 feet tall. Large twin bellows were operated by waterpower to keep a con-
tinuous draft. The blast furnace produced iron with 4 percent carbon be-
cause the hotter temperature made it take in the charcoal’s carbon faster.