
994 
Drilling  and Well  Completions 
The sensors function in a pulseecho mode that allows the direct measurement 
of  stand-off, from which  short and long  axes 
of 
the borehole  diameter  are 
computed. The vertical resolution is 
1 
in. 
(25 
mm) and accuracy of the diameter 
measurement  is 
fO.l 
in. 
(2.5 
mm). 
The caliper is used to correct the density and neutron porosity measurements 
for borehole effects and also can be used as a borehole stability indicator. Figure 
4-289 shows an  example  of  comparison  between  the  MWD  ultrasonic  caliper 
and the four-arm wireline caliper run five days later. 
The MWD  caliper sub can also be  used for downhole  detection 
of 
free gas 
in the  annulus (gas bubbles,  not  dissolved  gas) through  a  combination of 
formation  and “faceplate” echo  signals.  In  Figure 4-288b a  schematic  of  the 
system is  represented.  The faceplate  is  the interface  between  the window  and 
the mud. The faceplate echo signal is the echo due to the impedance mismatch 
between  the window and the mud.  This echo is  affected by  the gas content of 
the mud, with  echo amplitude increasing with  the gas content. It can be seen 
in Figure 4-288b that concurrently the formation  echo decreases. 
The smallest  amount  of  gas  detectable  is  about 
3% 
of  free  gas  in  volume. 
Real-time transmission of  this information can shorten the time needed to detect 
gas influxes while drilling.  It can help and simplify the kill operations. 
Figure  4-290 shows an example  of  drilling in underbalance  conditions.  Gas 
influxes are very well  outlined. 
MWD 
Sonic. 
A new  LWD  tool  developed 
by 
Anadrill  provides  sonic  com- 
pressional At  measurements in real time and recorded modes. The tool operates 
on the same general principles  as modern wireline sonic tools. 
As 
the drilling 
operation progresses, the transmitter is actuated and acoustic waves propagating 
through  the  mud  and formation  are detected  by  the  receiver  array. Using  a 
downhole  processing  algorithm, the  compressional  At  of  the  formation is 
extracted  from  the waveforms  and transmitted  uphole  in  real  time  via  mud 
telemetry. The compressional At  and porosity logs are generated, providing an 
input for lithology identification  and overpressure  determination. 
A 
successful sonic-while-drilling tool  must overcome four major  problems: 
suppressing collar arrivals 
transmitter  and receiver mounting on drill collars 
interference  of drilling noise 
processing  sonic waveforms downhole 
A 
diagram of the tool is shown in Figure 4291. The array length and the use of 
four receivers give a good compromise for compatibility with wireline measure- 
ments and spatial aliasing properties. The choice of four receivers also minimizes 
memory and power  requirements, which are both proportional  to the number of 
receivers. The separation between trapmitter and receivers is a compromise between 
a 
long distance for good signal amplitude and minimum tool cost. This distance is 
also similar to that used in wireline array tools. The receivers are small, wideband 
piezoceramic stacks, which  have  responses similar to wireline receivers. 
The battery-powered electronics acquire and store sonic waveforms. Under the 
control of a downhole microprocessor, the transmitter is fired, and four receiver 
waveforms are simultaneously digitized  at 
12 
bits and added to a signal stack. 
The transmitter  firing is  done in bursts  at the  rate of 
10 
Hz,  which allows 
minimum movement while stacking. 
The data acquisition  rate is generally  set 
so 
that the sample spacing of  the 
sonic log (the distance between two acquired data points) ranges from 
6 
in. to 
1 
ft based  on the anticipated drilling rate of penetration 
(ROP).