
470 Electric Power Distribution Handbook
increasing failure rates. Duckett and McDonough (1990) found dramatically
increasing failure rates with age on Carolina Power & Light’s 14.4-kV, 125-
kV BIL transformers based on failures recorded from 1984 through 1988. The
failure rate shot up when units reached 15 to 20 years old. An earlier study
of CP&L’s 7.2-kV, 95-kV BIL transformers did not show an increasing failure
rate with age, staying at about 0.2 to 0.4% annually (Albrecht and Campbell,
1972). Aged transformers are more susceptible to failure, but we cannot
justify replacement based on age; cables are the only equipment that utilities
routinely replace solely based on age.
Storms trigger much “maintenance” — storms knock lines and equipment
down, and crews put them back up (this is really restoration).
From birth to death, tracking equipment quality and failures helps improve
equipment reliability. On most overhead circuits, most failures are external
causes, not equipment failures (usually about 10 to 20% are equipment
failures). Still, tracking equipment failures and targeting “bad apples” helps
improve reliability. Many utilities do not track equipment failures at all. But,
some utilities have implemented programs for tracking equipment and their
failures. Failures occur in clusters: particular manufacturers, particular mod-
els, particular manufacturing years. Whether it is a certain type of connector
or a brand of standoff insulator, some equipment has much higher than
expected failure rates.
Proper application of equipment also helps, especially not overloading
equipment excessively and applying good surge protection.
On underground circuits, equipment failures cause most interruptions.
Tracking cable failures (usually by year of installation and type of insulation)
and accessory failures and then replacing poor performers helps improve
reliability. Monitoring loadings helps identify circuits that may fail thermally.
Quality acceptance testing of new equipment, especially cables, can iden-
tify poor equipment before it enters the field. For cables, tests can include
microscopic evaluation of slices of cables to identify voids and impurities in
samples. A high-pot test can also identify bad batches of cable.
On underground circuits, since workmanship plays a key role in quality
of splices, tracking can also help. If a splice fails 6 months after it is installed
and if we know who did the splice and who made the splice, we can work
to correct the problem, whether it was due to workmanship or poor manu-
facturing quality.
Utilities use a variety of inspection programs to improve reliability. Of
North American utilities surveyed (CEA 290 D 975, 1995), slightly more than
half have regular inspection programs, and fewer than 5% have no inspec-
tions. Efforts varied widely: 27% spent less than 2% of operations and main-
tenance budgets on inspections, while 16% of utilities spent 10 to 30% of
O&M on inspections.
Some distribution line inspection techniques used are
• Visual inspections — Most often, crews find gross problems, especially
with drive-bys: severely degraded poles, broken conductor strands,
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