
Proceedings of ISES Solar World Congress 2007: Solar Energy and Human Settlement
704
3. FREEZE PROTECTION PRINCIPLE OF COLL-
ECTORS IN A THERMOSYPHONIC SDHWS BY
REVERSE FLOW
Thermosyphonic SDHWS exposes all elements of the
system to the ambient air, hence freezing weather can cause
the water pipes and absorbers to freeze and burst. However,
pipe-freeze is not an issue under climatic condition of
Yunnan except some place in Lijiang and Xianggelila.
Theoretical studies on the issue of collector-freeze are
considerably complex because the collector-freeze is
influenced by many factors such as climatic conditions,
pattern of hot water use, insulation of systems, diameter of
pipes as well structure of systems. To date and to our
knowledge, systematic theoretical and experimental studies
on the issue of collector-freeze in a thermosyphonic
SDHWS are rarely reported in literature.
As well known, collectors or pipes are less likely to freeze
in a system where draws are regularly or continuously
made because the water in the pipes, which could be close
to freezing, is refreshed with warm water from the hot
water tank. The warmer water could also melt previously
formed ice and can supply energy needed for the exposed
collectors or pipes to keep the temperature of water in the
pipes above freezing temperature. Hence, one way to
inhibit the freezing of water inside the collectors is to
make the water inside the collectors circulate along the
loop formed by a thermosyphonic SDHWS. Although this
would lead to the reduction in thermal efficiency of the
systems, the freeze protection penalty resulting from the
circulation of warm water from storage tank into
collectors is small in the mild climate, as indicated by
Bruce and Charles [3].
During the night, the collector acts as a thermal emitter, and
this causes reveres thermosiphoning all the night.
Theoretically, the revere flow increases with the increase in
water temperature inside the storage tank for a given
thermosyphonic SDHWS. Thus, if the heat from the hot
water tank by the reverse flow is enough to offset the heat
loss of collectors for the duration of the night, the freezing
of collectors can be avoided. This means that the freezing
of collectors can be avoided only if the water temperature
inside the tank is kept above certain level.
4. INVESTIGATION ON FREEZE PROTECTION OF
COLLECTORS
Jiayuan residential zone of Kunming, built in 1999, have
1108 residential houses, and all of the houses were
equipped with 4m
2
thermosyphonic SDHWS on October of
1999. The collectors installed in Jiayuan were all-copper
absorber with absorbing pipes shaped as diamond from
tubes of 12 mm in diameter and 0.6 mm in thickness, and
the storage tanks were cylinder with 230 liters in volume.
These 1108 sets of SDHWS were installed by five solar
companies. A heavy snow event occurred on January 5 of
2000 with the lowest air temperature being -2ć, such
weather went on 2 days followed by consecutive shining
days. 341 panels of all 2216 panels were damaged by
freeze at clear night on January 7. Investigation on the
event found that: no collector was damaged in the systems
on 671 unoccupied houses, 7 collectors of 112 systems
(installed in 4 buildings) with an insulated down connecting
pipe was damaged. This is in part because the water
temperature in the storage tank of the systems for
unoccupied houses must be higher, as compared to others,
due to no draws being made before the event, indicating
that keeping water in the storage tank at high temperature
can effectively inhibit the freezing of collectors.
A successful example of the anti-freezing of collectors by
the use of auxiliary electric heaters is 12 thermosyphonic
solar systems installed in four residential buildings of
Yunnan Tobacco Company. Each of these systems,
providing the hot water for 10 families, consisted of 18
collectors, and the collectors of the system were flat-plate
copper absorber collector with collecting area of 2m
2
and
12mm diameter of the absorber pipes. On November 6 of
1998, about one third of the collectors were damaged by a
heavy frost with lowest air temperature being -1ć. After
then, all collectors of 12 systems were replaced by
collectors of copper-aluminum composite absorber with
diamond shaped absorbing pipes. Meanwhile, the tank of
each system was equipped with 30 KW electric heaters.
The auxiliary electric heaters in each system are controlled
such that they always keep water temperature at 45-60ć
from 18:00 to 0:00 (in fact, almost no draws are made after
0:00) and from 5:30 to 8:00. To date, no collector of these
12 systems has been damaged by freezing.