
Heat Pipes 395
• Current composite. In order to provide a flow path with low flow resistance through which
the liquid can be returned from the condenser to the evaporator, an open porous structure with
a high permeability is desirable. However, to increase the capillary pumping pressure, a small
pore size is necessary. Solutions to this apparent dichotomy can be achieved through the use
of a nonhomogeneous wick made of several different materials or through a composite wicking
structure. Composite wicks are typically comprised of a combination of several types or porosities
of materials and/or configurations. Examples of these types of wick structures are illustrated in
Figure 7.10b.
• Advanced designs. Most of these are relatively new (Figure 7.10c) and consist of variations
on the composite wicking structures. Again, the two functions of the wicking structure (i.e.,
circumferential distribution and axial fluid transport) are achieved by different segments of the
capillary structure. The basic design of this advanced capacity configuration consists of two large
axial channels, one for vapor flow and the other for liquid flow. In this type of heat pipe, several
improvements result from the separation of the liquid and vapor channels. First, because the axial
liquid transport can be handled independently from the circumferential distribution, a high heat
transport capacity can be achieved. Second, by separating the two channels, the viscous pressure
drop normally associated with heat pipes in which the liquid and vapor flows occur within the
same channel can be greatly reduced. Third, with the majority of the fluid located in an external
artery, heat transfer in the evaporator and condenser takes place across a relatively thin film of
liquid in the circumferential wall grooves, thereby increasing the heat-transfer coefficient. While
somewhat different in shape, the basic principle of operation of the other advanced designs is the
same: Separate the circumferential distribution and axial liquid flow to maximize the capillary
pumping and reduce the liquid pressure drop.
7.7 Operational Principles of Heat Pipes
Inside the container is a liquid under its own pressure that enters the pores of the capillary material,
wetting all internal surfaces. Applying heat at any point along the surface of the heat pipe causes the
liquid at that point to boil and enter a vapor state. When that happens, the liquid picks up the latent
heat of vaporization. The gas, which then has a higher pressure, moves inside the sealed container
to a colder location where it condenses. Thus, the gas gives up the latent heat of vaporization and
moves heat from the input to the output end of the heat pipe. Heat pipes have an effective thermal
conductivity many thousands of times that of copper. The heat transfer or transport capacity of a
heat pipe is specified by its “Axial Power Rating (APR).” It is the energy moving axially along the
pipe. The larger the heat pipe diameter, the greater is the APR. Similarly, the longer the heat pipe
the lesser is the APR. Heat pipes can be built in almost any size and shape.
Heat pipes transfer heat by the evaporation and condensation of a working fluid. As stated earlier,
a heat pipe is a vacuum-tight vessel which is evacuated and partially backfilled with a working
fluid. As heat is input at the evaporator, fluid is vaporized, creating a pressure gradient in the
pipe. This pressure gradient forces the vapor to flow along the pipe to the cooler section where
it condenses, giving up its latent heat of vaporization. The working fluid is then returned to the
evaporator by capillary forces developed in the porous wick structure or by gravity.
A heat pipe is said to be operating against gravity when the evaporator is located above the con-
denser. In this orientation, the working fluid must be pumped against gravity back to the evaporator.
All heat pipes have wick structures that pump the working fluid back to the evaporator using the
capillary pressure developed in the porous wick. The finer the pore radius of a wick structure,
the higher the heat pipe can operate against gravity. A thermosiphon is similar to a heat pipe, but
has no wick structure and will only operate gravity aided.
A heat pipe (Figure 7.7) consists of a vacuum-tight envelope, a wick structure, and a working
fluid. The heat pipe is evacuated and then backfilled with a small quantity of working fluid, just