
ptg6843605
mistake proofing – moment of truth
The Encyclopedia of Operations Management Page 228
should be supported by a strong set of values that are also lived out by the leadership. Lastly, the vision and
mission need to be supported by focused strategies, which are implemented through people and projects aligned
with the strategies and mission.
See Balanced Scorecard, forming-storming-norming-performing model, hoshin planning, SMART goals,
strategy map, true north, Y-tree.
mistake proofing – See error proofing.
mix flexibility – See flexibility.
mixed integer programming (MIP) – A type of linear programming where some decision variables are
restricted to integer values and some are continuous; also called mixed integer linear programming.
See integer programming (IP), linear programming (LP), operations research (OR).
mixed model assembly – The practice of assembling multiple products in small batches in a single process.
For example, a firm assembled two products (A and B) on one assembly line and used large batches to
reduce changeover time with sequence AAAAAAAAAAAAAAABBBBBBBBBBBBBB. However, the firm
was able to reduce changeover time and cost, which enabled it to economically implement mixed model
assembly with sequence ABABABABABABABABABABABABABABA.
The advantages of mixed model assembly over the large batch assembly are that it (1) reduces inventory, (2)
improves service levels, (3) smoothes the production rate, and (4) enables early detection of defects. Its primary
disadvantage is that it requires frequent changeovers, which can add complexity and cost.
See assembly line, early detection, facility layout, heijunka, manufacturing processes, service level, setup
time reduction methods.
mizusumashi – See water spider.
mode – (1) In a statistics context: The most common value in a set of values. (2) In a transportation context: The
method of transportation for cargo or people (e.g., rail, road, water, or air).
In the statistics context, the mode is a measure of central tendency. For a discrete distribution, the mode is
the value where the probability mass function is at its maximum value. In other words, the mode is the value that
has the highest probability. For a continuous probability distribution, the mode is the value where the density
function is at its maximum value. However, the modal value may not be unique. For symmetrical distributions,
such as the normal distribution, the mean, median, and mode are identical.
In the transportation context, the mode is a type of carrier (e.g., rail, road, water, air). Water transport can be
further broken into barge, boat, ship, ferry, or sailboat and can be on a sea, ocean, lake, canal, or river.
Intermodal shipments use two or more modes to move from origin to destination.
See intermodal shipments, logistics, mean, median, multi-modal shipments, skewness.
modular design (modularity) – Organizing a complex system as a set of distinct components that can be
developed independently and then “plugged” together.
The effectiveness of the modular design depends on the manner in which systems are divided into
components and the mechanisms used to plug components together. Modularity is a general systems concept and
is a continuum describing the degree to which a system’s components can be separated and recombined. It refers
to the tightness of coupling between components and the degree to which the “rules” of the system architecture
enable (or prohibit) the mixing and matching of components. Because all systems are characterized by some
degree of coupling between components and very few systems have components that are completely inseparable
and cannot be recombined, almost all systems are modular to some degree (Schilling 2000).
See agile manufacturing, commonality, interoperability, mass customization.
modularity – See modular design.
mold – A hollow cavity used to make products in a desired shape.
See foundry, manufacturing processes, tooling.
moment of truth – A critical or decisive time on which much depends; in the service quality context, an event that
exposes a firm’s authenticity to its customers or employees.
A moment of truth is an opportunity for the firm’s customers (or employees) to find out the truth about the
firm’s character. In other words, it is a time for customers or employees to find out “who we really are.” This is
a chance for employees (or bosses) to show the customers (or employees) that they really do care about them and