48-74 The Civil Engineering Handbook, Second Edition
For plug welds, the hole diameter shall not be less than the thickness of the part that contains the weld
plus 5/16 in. (8 mm), rounded to the next larger odd 1/16 in. (or even mm), or greater than the minimum
diameter plus 1/8 in. (3 mm) or 2.25 times the thickness of the weld. The center-to-center spacing of
plug welds shall not be less than four times the hole diameter. The thickness of a plug weld in material
less than 5/8 in. (16 mm) thick shall be equal to the thickness of the material. In material over 5/8 in.
(16 mm) thick, the thickness of the weld shall be at least one half the thickness of the material, but not
less than 5/8 in. (16 mm).
For slot welds, the slot length shall not exceed ten times the thickness of the weld. The slot width shall
not be less than the thickness of the part that contains the weld plus 5/16 in. (8 mm), rounded to the
nearest larger odd 1/16 in. (or even mm), or larger than 2.25 times the thickness of the weld. The spacing
of lines of slot welds in a direction transverse to their length shall not be less than four times the width
of the slot. The center-to-center spacing of two slot welds on any line in the longitudinal direction shall
not be less than two times the length of the slot. The thickness of a slot weld in material less than 5/8 in.
(16 mm) thick shall be equal to the thickness of the material. In material over 5/8 in. (16 mm) thick,
the thickness of the weld shall be at least one half the thickness of the material, but not less than 5/8 in.
(16 mm).
For fillet welds, the minimum leg size is given in Table 48.20.
The maximum leg size is equal to the thickness of the connected
part along the edge of a connected part less than 1/4 in. (6 mm)
thick. For thicker parts, the maximum leg size is t minus 1/16 in.
(2 mm), where t is the thickness of the part. The minimum effective
length of a fillet weld is four times its nominal size. If a shorter
length is used, the leg size of the weld shall be taken as 1/4 in. (6
mm) its effective length for the purpose of stress computation. The
effective length of end-loaded fillet welds with lengths up to
100 times the leg dimension can be set equal to the actual length.
If the length exceeds 100 times the weld size, the effective length
shall be taken as the actual length multiplied by a reduction factor, given by [1.2 – 0.002(L/w)] £ 1.0,
where L is the actual length of the end-loaded fillet weld and w is the leg size. The length of longitudinal
fillet welds used alone for flat-bar tension members shall not be less than the perpendicular distance
between the welds. The effective length of any segment of an intermittent fillet weld shall not be less
than four times the weld size or 1½ in. (38 mm).
Welded Connections for Tension Members
Figure 48.22 shows a tension angle member connected to a gusset plate by fillet welds. The applied tensile
force P is assumed to act along the center of gravity of the angle. To avoid eccentricity, the lengths of the
two fillet welds must be proportioned so that their resultant will act along the center of gravity of the
angle. For example, if LRFD is used, the following equilibrium equations can be written:
FIGURE 48.22 An eccentrically loaded welded tension connection.
TA BLE 48.20 Minimum Leg Size
of Fillet Welds (in.)
Thickness of Thicker
Part Joined, t
Minimum
Leg Size
t £ 1/4
1/4 < t £ 1/2
1/2 < t £ 3/4
t > 3/4
1/8
3/16
1/4
5/16
Note: 1 in. = 25.4 mm
L
1
d
1
d
2
P
u
L
2