
372 16. PULPING CALCULATIONS
Table 16-3. The H-factor rate, G-factor rate,
and ratio for various temperatures.
Temp.,"’C
160
165
170
175
180
H-fact.
400
610
927
1387
2042
G-fact.
2960
5220
9100
15600
29600
HIG ratio
0.135
0.117
0.102
0.089
0.069
factor that is analogous to the H-factor except that
remaining cellulose viscosity is correlated to
cooking temperature and time under constant
conditions for any alkaline cooking process. The
method works for any alkaline method since
cellulose viscosity loss is due to random alkaline
cleavage, and there are no known additives that
decrease this reaction. While one may not expect
viscosity to be correlated to extent of reaction, the
authors' model fits the data fairly well. The
authors obtain the value of 175-180 kJ/mol for this
reaction.
Table 16-3 lists the H-factor rate, G-factor
rate,
and ratio of H-factor to G-factor rates at
various temperatures. The higher this ratio, the
less cellulose viscosity decrease is predicted when
cooking to a specified kappa number. Table 16-3
indicates that cooking at 160°C would give pulp
with twice the viscosity as pulp cooked at 180°C.
16.7 SULFITE LIQUOR CALCULATIONS
The concentrations of chemicals in sulfite
pulping are reported on an
SO2
basis. This allows
the various forms of sulfurous acid and its salts to
be compared on an equal molar basis, although the
concentrations are reported on a weight basis.
(This is the same principle as using NajO as the
basis for kraft pulping and recovery chemicals.)
The concentration is reported as a percent or
g/100 ml, both of which are identical units if the
specific gravity is unity. Full chemical sulfite
methods all use approximately
20%
chemical (SO2
basis) on a dry wood basis. Table 16-4 gives
conversion factors to and from the actual chemical
concentrations and the
SO2
basis. See Example 8
to see how these conversion factors are derived.
The various sahs of sulfurous acid are of
central importance to the various sulfite-based
processes. The chemistry of sulfurous acid as a
function of
pH
is very important. For the titration
curve of
H2SO3,
the first proton is a moderately
strong acid and titrates along with any strong acids
present. Therefore no initial "endpoint" below 0
ml base (corresponding to excess acid) is present
as there is for a weaker acid such as acetic acid.
The Henderson-Hasselbalch equation cannot be
used for this part of the titration curve since the
H2SO3 ionizes appreciably, thereby reducing the
concentration of
H2SO3
and changing the ratio of
acid to conjugate base significantly. The quadratic
equation must be used to solve [H"^] for the initial
part of the titration curve. After about 40 ml of
NaOH is added, the pH is calculated accurately by
this equation.
It is assumed that
SO2
is kept in the solution,
even though it is only partially soluble at room
temperature. The
A:-axis
represents the addition of
two moles of NaOH. As the first mole is added
the SO2 decreases from 100% to 0% while the
bisulfite anion increases from 0% to 100%. As
the second mole of NaOH is added the bisulfite
anion decreases from 100% to 0% while the
sulfite ion increases from 0 to 100%.
The ionization of sulfurous acid is tempera-
ture dependent. Rydholm, in Pulping Processes,
p.
456, gives the ^K^ as 1.8 at 25^*0, 2.3 at 70°,
2.6 at 100°, 3.0 at 120°, and 3.3 at 140°C.
Sulfurous acid is a moderately strong acid.
It will react completely with any of the five com-
mon hydroxides used in sulfite cooking. The form
of the reaction is independent of the base and
occurs in two steps if enough base is present.
MOH + H2SO3
T±
MHSO3 + H2O
MOH + MHSO3 ^ M2SO3 4- H2O
M is ViMg^^,
ViCd^^,
Na-', NH4+, or K"'
Since CaS03 has limited solubility (^^p = 6.8
X
10*
at 25°C), calcium based sulfite cooking has
to be carried out at a pH of 1-2 to maintain
SO2
as
the soluble
HS03'.
Similarly, since MgS03 has a
limited solubility {K,^ = 3.2 x 10"^ at 25°C),
magnesium based sulfite cooking is carried out at