
Heat Pumps 285
The most common waste heat streams in industry are cooling water, effluent, condensate, mois-
ture, and condenser heat from refrigeration plants. Because of the fluctuation in waste heat supply,
it may be necessary to use large storage tanks for accumulation to ensure stable operation of the
heat pump. Some common applications can be summarized as follows (IEA-HPC, 2001):
• Space heating. Heat pumps can utilize conventional heat sources for heating of greenhouses
and industrial buildings, or they can recover industrial waste heat that could not be used directly,
and provide a low to medium temperature heat that can be utilized internally or externally for
space heating. Mainly electric closed-cycle compression heat pumps are used.
• Process water heating and cooling. In many industries, warm process water in the temperature
range from 40 to 90
◦
C is needed, particularly for washing, sanitation, and cleaning purposes.
Heat pumps offer good potential for such applications and may be a part of an integrated system
that provides both cooling and heating. Although electric closed-cycle compression heat pumps
are mainly installed, some AHPs and heat transformers may find application.
• Steam production. In industrial processes, vast amounts of low-, medium-, and high-pressure
steam in the temperature range from 100 to 200
◦
C are consumed. In the market, at present, the
high-temperature heat pumps can produce steam up to 300
◦
C. In this regard, open and semi-
open MVR systems, closed-cycle compression heat pumps, cascade systems, and some heat
transformers are employed.
• Drying and dehumidification process. Heat pumps are used extensively in industrial dehumid-
ification and drying processes at low and moderate temperatures (maximum 100
◦
C). The main
applications are drying of pulp and paper, various food products, wood, and lumber. Drying of
temperature-sensitive products is also interesting. Heat pump dryers generally have high COP
(with COP of 5–7), and often improve the quality of the dried products as compared with tradi-
tional drying methods. Because the drying is executed in a closed system, odors from the drying
of food products, and so on, are reduced. Both closed-cycle compression heat pumps and MVR
systems are used.
• Evaporation, distillation, and concentration processes. Evaporation, distillation, and concen-
tration are energy-intensive processes, and most heat pumps are installed in these processes in
the chemical and food industries. In evaporation processes the residue is the main product, while
the vapor (distillate) is the main product in distillation processes. Most systems are open or
semi-open MVRs, but closed-cycle compression heat pumps are also applied. Small temperature
lifts result in high performance, with COPs ranging from 6 to 30.
In addition to the above-mentioned processes, there are some significant applications of heat
pumps, covering a very wide range, from connected loads of a few watts for the thermoelectric
heating/cooling units in the food industry to loads of several megawatts for large vapor-compression
plants in industry, including
• Small, mass-produced, hot water heaters, sometimes combined with refrigerators and with con-
nected loads between 200 and 800 W.
• Heating heat pumps for individual rooms, single-family houses, smaller office buildings, restau-
rants, and similar projects. Package heat pumps (in closed casings) are also available as split units
with an indoor and an outdoor section for installation in the open. Mass-produced, sometimes
on a large scale, these have a heat output often with supplementary heating (electric, liquefied
gas, warm water) up to about 120 kW, and connected loads from 2 to 30 kW.
• Heat pumps for heating and heat recovery for large air-conditioning plants in office blocks,
department stores, and similar projects. Appropriately adapted mass-produced chilled water units
as well as systems individually assembled from the usual components for large refrigeration
plants are used. Heat output is more than 1200 kW and the connected load is between 20 and