THERMALLY INDUCED PHASE-SEPARATION PROCESS 439
of the glass-transition point of the polymer (i.e., the temperature above which
significant segmental and polymer chain motion becomes possible) to decrease the
pore size and increase the selectively of the membrane. In this example, which is
based on the work of Li et al.,
12
we are concerned with developing a model to
describe the evolution of the microstructure during the phase-separation process.
Prior to the work described here, there was no model available to describe structural
evolution during the solid–liquid TIPS process.
The physical considerations that need to be incorporated into a model for
structural evolution during the TIPS process are summarized here. Commercial
TIPS casting is usually done continuously; hence, it is reasonable to assume one-
dimensional transport. The TIPS process will involve heat transfer from the hot
polymer casting solution to the cold boundary, and possibly to the ambient gas
phase as well. This cooling will eventually cause phase separation of pure polymer
dispersed in a continuous polymer-lean phase. This phase separation in turn can
cause diffusive mass transfer due to the concentration gradients that are created by
the nucleation and growth of the solid phase. This constitutes a moving boundary
problem since the front separating the single- and two-phase regions will propagate
away from the cold boundary. This moving boundary is defined by the nonequilib-
rium thermodynamic condition, which relates the temperature at which nucleation
of the polymer phase begins to the instantaneous cooling rate; this condition can be
determined experimentally via differential scanning calorimetry. The temperature
for the inception of nucleation increases in time since the cooling rate decreases as
the phase-separation front moves away from the cold surface. One complication is
that the physical and transport properties of the polymer-lean and solid polymer in
the phase-separated region can be different. A model must somehow account for the
presence of the two phases in this phase-separated region. Note also that the volume
of the dispersed phase will increase in time at any plane within the phase-separated
region, owing to the progressive precipitation of the polymer. In the following, an
appropriate set of describing equations is developed that accounts for the principal
features of the TIPS casting process. This problem involves a microscale element,
(i.e., a dispersed polymer phase particle) and a macroscale element, which is a
differential thickness of the casting solution.
A schematic of TIPS casting is shown in Figure 7.4-1. The origin of the coor-
dinate system is located at the cold boundary. Allowance is made for possible heat
loss to the ambient gas phase at the upper boundary of the casting solution. The
moving boundary between the single- and two-phase regions is located at z = L(t),
where z is the spatial coordinate, L is the location of the moving boundary, and
t is time. Representative temperature and diluent-concentration profiles are shown
in the figure. Note that both the temperature and diluent-concentration profiles as
well as their slopes are continuous at the moving boundary, owing to the fact that
no phase separation has occurred at this plane. That is, this boundary is defined
to be the plane at which nucleation becomes possible at the instantaneous cooling
rate. However, no nuclei have formed at this boundary, because there has not been
12
D.Li,A.R.Greenberg,W.B.Krantz,andR.L.Sani,J. Membrane Sci., 279, 50 (2006).