
17.2 INDUSTRIAL DESIGNS 407
17.2.2 MATERIALS
Materials of construction may be: for wetted parts 316L stainless steel, NiSpan-C,
Hastelloy-C22, titanium, and zirconium; for gaskets Viton and Kalrez; and for non-
wetted parts 304 or 316 stainless steel.
Manufacturers have had to address the problem of corrosion fatigue, which is
a particular problem where materials are undergoing cyclic stress and an aggressive
environment. Carpenter (1990) provided a useful introduction to material selection
and gave information about alloy composition and examples of corrosion. It is
necessary, therefore, in the Coriolis flowmeter, which depends on vibration and
is applied to some very aggressive fluids, to take particular care that corrosion
fatigue does not occur and that, if it occurs, the results are contained. This has been
achieved by the following:
• Correct choice of materials. Corrosion resistance of 316L stainless steel is a result
of its ability to form a protective oxide film due, primarily, to the presence of
chromium, nickel, and molybdenum. However, this film can break down in cer-
tain fluids and cause pitting, intergranular corrosion, stress corrosion cracking,
and corrosion fatigue (MicroMotion information). Hastelloy-C22 may provide
resistance to both oxidizing and reducing media and is superior to local attack
due to chloride ions because of the formation of a very stable oxide film that
is little affected by chloride ions. However, there is a need for care in the man-
ufacture of tubes from Hastelloy due to localized diffusion of carbon at grain
boundaries resulting from problems in the drawing and annealing
process.
In ad-
dition, brazing with filler materials may cause intergranular penetration cracking
of the Hastelloy (MicroMotion information). Titanium is used by some manufac-
turers because of its favorable elasticity, low density and compressive strength,
coefficient of thermal expansion, and corrosion and abrasion resistance to many
different aggressive fluids (cf. Wagner 1988 on the problem of intergranular stress
corrosion, pitting, etc.);
• Control of amplitude of vibration to ensure that the stress cycles keep within the
design envelope.
• Containment of the vibrating tube in a pressure vessel so that, in the event of
failure, the process line is intact. 316L stainless steel wetted parts may be standard
(except with chlorides and halogens) on most Coriolis flow sensors. This grade
of stainless provides corrosion resistance with the majority of fluids used in the
process industries.
As described earlier, sensor tubes must be flexible to generate sufficient deflection
and phase shift. Thus, relatively thin-walled tubing
is
required. For example, a typical
25-mm (1-in.) sensor may use 19-mm (f-in.) OD tubing with a nominal wall thick-
ness of 1.65 mm (0.065-in.). Unlike most other system components, there is minimal
corrosion and erosion allowance. Therefore, it is not recommended that users rely
on standard compatibility guides, which often incorporate such allowances.
17.2.3 INSTALLATION CONSTRAINTS
Sensors may, in some cases, have preferred orientations due to the complexity of
the meter pipework. For instance, vertical downward flow may sometimes result in
a partially empty flow tube. For liquid applications, any trapped gases should be