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1951, 1970; Mott, 1957; O’Neill, 1967; Westbrook and Conrad, 1973; Anonymous, 1979; Johnson, 1985;
Blau and Lawn, 1986; Bhushan and Gupta, 1997).
Macrohardness tests are widely used because of availability of inexpensive testers, simplicity of mea-
surement, portability, and direct correlation of the hardness with service performance. For applications
with ultrasmall loads (few mN to nN) being applied at the interface, nanomechanical properties of the
skin (as thin as a monolayer) of a solid surface or a surface film are of interest. Furthermore, ultrathin
films as thin as a monolayer are used for micromechanical applications and their mechanical properties
are of interest. Hardness tests can be performed on a small amount (few mg) of material and with the
state-of-the-art equipment it is possible to measure hardness of the few surface layers on the sample
surface.
In a conventional indentation hardness test, the contact area is determined by measuring the inden-
tation size by a microscope after the sample is unloaded. At least, for metals, there is a little change in
the size of the indentation on unloading so that the conventional hardness test is essentially a test of
hardness under load, although it is subject to some error due to varying elastic contraction of the
indentation (Stilwell and Tabor, 1961). More recently, in depth-sensing indentation hardness tests, the
contact area is determined by measuring the indentation depth during the loading/unloading cycle
(Pethica et al., 1983; Blau and Lawn, 1986; Wu et al., 1988; Bravman et al., 1989; Doerner et al., 1990;
Nix et al., 1992; Pharr and Oliver, 1992; Oliver and Pharr, 1992; Nastasi et al., 1993; Townsend et al.,
1993; Bhushan et al., 1995, 1996, 1997; Bhushan and Gupta, 1995; Gupta and Bhushan,1995a, b; Bhushan,
1996; Patton and Bhushan, 1996; Bhushan and Li, 1997; Li and Bhushan, 1998b,c). Depth measurements
have, however, a major weakness arising from “piling-up” and “sinking-in” of material around the
indentation. The measured indentation depth needs to be corrected for the depression (or the hump) of
the sample around the indentation, before it can be used for calculation of the hardness (Doerner and
Nix, 1986; Doerner et al., 1986; Wu et al., 1988; Nix, 1989; Oliver and Pharr, 1992; Fabes et al., 1992;
Pharr and Oliver, 1992). Young’s modulus of elasticity is the slope of the stress–strain curve in the elastic
regime. It can obtained from the slope of the unloading curve (Nix, 1989; Oliver and Pharr, 1992; Pharr
and Oliver, 1992). Hardness data can be obtained from depth-sensing instruments without imaging the
indentations with high reproducibility. This is particularly useful for small indents required for hardness
measurements of extremely thin films.
In addition to measurements of hardness and Young’s modulus of elasticity, static indentation tests
have been used for measurements of a wide variety of material properties such as elastic–plastic defor-
mation behavior (Pethica et al., 1983; Doerner and Nix, 1986; Stone et al., 1988; Fabes et al., 1992; Oliver
and Pharr, 1992), flow stress (Tabor, 1951), scratch resistance and film–substrate adhesion (Heavens,
1950; Tabor, 1951; Benjamin and Weaver, 1960; Campbell, 1970; Ahn et al., 1978; Mittal, 1978; Perry,
1981, 1983; Jacobson et al., 1983; Valli, 1986; Bhushan, 1987; Steinmann et al., 1987; Stone et al., 1988;
Wu et al., 1989, 1990b; Wu, 1990, 1991; Bhushan et al., 1995, 1996, 1997; Bhushan and Gupta, 1995;
Gupta and Bhushan, 1995a, b; Patton and Bhushan, 1996; Bhushan and Li, 1997; Li and Bhushan, 1998b,
c), residual stresses (Swain et al., 1977; Marshall and Lawn, 1979; LaFontaine et al., 1991), creep (West-
brook, 1957; Mulhearn and Tabor, 1960/61; Atkins et al., 1966; Walker, 1973; Chu and Li, 1977; Hooper
and Brookes, 1984; Li et al., 1991), stress relaxation (Hart and Solomon, 1973; Chu and Li, 1980; Hannula
et al., 1985; Mayo et al., 1988a, 1990; LaFontaine et al., 1990a,b; Raman and Berriche, 1990, 1992; Wu,
1991; Nastasi et al., 1993), fracture toughness and brittleness (Palmquist, 1957; Lawn et al., 1980; Chan-
tikul et al., 1981; Mecholsky et al., 1992; Lawn, 1993; Pharr et al., 1993; Bhushan et al., 1996; Li et al.,
1997, 1998a), and fatigue (Li and Chu, 1979; Wu et al., 1991).
The extended load range of static indentation hardness testing is shown schematically in Figure 10.1.
We note that only the lower micro- and ultramicrohardness or nanohardness load range can be employed
successfully for measurements of extremely thin (submicron-thick) films. The intrinsic hardness of
surface layers or thin films becomes meaningful only if the influence of the substrate material can be
eliminated. It is therefore generally accepted that the depth of indentation should never exceed 30% of
the film thickness (Anonymous, 1979). The minimum load for most commercial microindentation testers