
produced under insanitary conditions, so it should be
obtained from a reputable supplier and kept under
cool, dry conditions. Emulsifiers should not present a
problem, except for eggs, which may be contamin-
ated by Salmonella spp., and pasteurization is re-
quired to avoid any hazard arising from their use.
(See Salmonella: Properties and Occurrence.)
0007 Fruits (fresh, canned, or frozen) and nuts, choc-
olate, and cocoa, flavoring materials such as vanilla,
colors and so forth are added to ice cream or are used
as coatings. All of them are potential sources of
hazard, particularly if they are added after the heat
treatment of the mix. Fresh fruits are used and yeasts
and molds, which predominate their microbial flora,
may be a problem. Fruit pulps and concentrates are
commercially available and manufactured at a high
standard of hygiene. Canned fruits, because of their
heat treatment, should be of satisfactory microbio-
logical standard. Several types of nuts may be used in
the ice cream or as a coating. They could be a hazard
because they may contain molds and, possibly, myco-
toxins. Coconuts can also contain salmonellae. For
these reasons, it is much better if all these materials
are used after heat treatment (roasted nuts, for
example, or pasteurized chocolate), especially if they
are added to the mix after its pasteurization. Also,
they should be stored under cool, dry conditions. The
examination of these materials should include a
visual inspection and the enumeration of mesophilic
bacteria, coliforms, yeasts, and molds.
0008 Colors, if manufactured carelessly, may cause
problems of microbial origin, especially when they
are added after pasteurization. This can be avoided
if they are obtained from a good supplier and stored
properly.
0009 In conclusion, a very wide variety of ingredients are
used in ice cream manufacture and variations in their
quality affect the microbial load of the final product.
The need to use high-quality raw materials, pur-
chased from a reputable supplier, carefully stored
under good conditions which will not allow the pro-
liferation of microorganisms, is evident. In addition,
it is suggested that appropriate microbiological tests
should be performed on raw materials, and the use of
strict stock rotation is essential.
Hygiene During Production
0010 The manufacture of ice cream is a relatively complex
operation which includes a series of steps, all of which
have some effect on the microbiological quality of the
final product. So, a high-quality ice cream demands
good ingredients along with sanitary conditions of
processing, freezing, hardening, and distribution. As
all these factors are important, they must be carefully
controlled in order to produce a safe product, safe-
guarding the consumer’s health.
0011All the ingredients, after they have been weighed or
measured, are blended together to make a liquid mix.
This mixture is then subjected to a heat treatment
process, which in most countries is specified by legal
requirements. This heat treatment renders the mix
substantially free of vegetative microorganisms,
killing all pathogens likely to be present. The ice
cream mix is always homogenized, often as a step in
the pasteurization process. The homogenizer is a
complex piece of equipment and must be carefully
cleaned and disinfected each time it is used, or the
mix may be seriously contaminated. It is therefore
suggested that homogenization of the ice cream mix
is carried out before it is finally heat-treated, where
possible. Then follow cooling and aging of the mix.
After the aging period, the mix is passed to the freezer
where it is subjected to considerable agitation and
reduction in temperature, as well as incorporation
of air. On leaving the freezer, the ice cream will nor-
mally be packaged (in family packs, individual retail
packs, or other forms), frozen hard in wind tunnels at
40
C or in hardening rooms, and then kept at a
temperature of about 30
C both until and during
distribution. Some ice cream is sold directly from a
dispensing freezer as ‘soft-serve’ ice cream in cones,
or in various types of made-up desserts in restaurants
and cafe
´
s, or from vehicles complete with their own
electricity generation equipment.
0012The overall operation is relatively complex and
each of the steps taken may have some influence on
the microbiological quality of the final product. The
processing methods or equipment may be responsible
for wide variations in bacterial counts.
0013Ice cream mixes should not be kept for more than
1 h at a high temperature (more than 7
C) before
being pasteurized, in order to avoid the proliferation
of organisms carried in the ingredients. During pas-
teurization, time as well as temperature should be
strictly observed in order to avoid on the one hand
excessive heat treatment, which may lead to undesir-
able flavor changes, and on the other hand, to insure
the destruction of pathogenic organisms and the ad-
equate reduction of total bacterial numbers. Cooling
of mixes to 0–2
C almost completely eliminates the
possibility that microorganisms can grow in the mix.
Cooling of mixes to such low temperatures is done
efficiently in direct-expansion-type swept-surface
heat exchangers. Such cold temperatures add several
days to the shelf-life of mixes sold to other firms for
freezing. The cooling must also be rapid and the mix
must be kept at that low temperature until it is frozen,
otherwise, any viable organisms may proliferate. This
can lead to a product with a high microbial count and
3238 ICE CREAM/Microbiology