262 Nanostructures and their applications
entire molecules) are formed by the evaporation of liquids or sublimation of solid-
state materials, which are located in the source – so-called Knudsen effusion cells
or simply effusion cells. The effusion cell is a crucible of cylindrical or conical
form of diameter 1–2 cm and length 5–10 cm. The outlet of the effusion cell is a
round opening called a diaphragm of diameter 5–8 mm. The crucible is usually
made of high-purity pyrolytic graphite or boron nitride (BN).
The fluxes of atoms (or molecules) of the necessary chemical elements are
directed towards and subsequently deposited onto a substrate to form a substance
of the desired composition. The number of effusion cells depends on the com-
position of the film and the dopants. To grow elementary semiconductors such
as Si or Ge, we need only one source of main material and sources of dopants
of n- and p-types. In the case of compound semiconductors (binary or ternary
alloys) we need a separate source for each component of the material which
is to be grown. The temperature of the effusion cells defines the magnitude of
the flux of the particles deposited onto the substrate and it is strictly controlled.
The control of flux is provided by so-called shutters, which shut off the various
fluxes. The homogeneity of the grown material over the surface and its crystalline
structure are defined by the homogeneity of the molecular beams. In some cases,
to increase the homogeneity of the film the substrate with the forming film is
constantly made to spin.
The epitaxial growth of semiconductor compounds involves a series of steps.
The most important steps are (1) adsorption of atoms and molecules by the
substrate, which leads to the nucleation and growth of the layer, and (2) migration
and dissociation of the adsorbed particles. The growing material establishes a
crystalline structure, which is defined by the crystalline properties of both the
substrate and the deposited material. The atoms that are deposited onto the
substrate are adsorbed by the surface. During the first stage, called physisorption,
the physical adsorption is due to weak van der Waals and (or) electrostatic
forces. During the second stage, called chemisorption (chemical adsorption), the
molecules of the substance undergo a transition to a chemisorbed state during
which electron transfer takes place, i.e., a chemical reaction between the surface
atoms and the newly arrived atoms occurs. The binding energy of chemical
adsorption is higher than of physical adsorption.
Figure 8.2 shows the main elements of the apparatus for the fabrication of
semiconductor films of Al
x
Ga
1−x
As on GaAs substrate using MBE. Each heater
has a crucible, which serves as a source of one of the components of the compound
materials. The evaporated material is deposited onto the substrate with a relatively
slow deposition rate under conditions of ultra-high vacuum. The heaters are
arranged in such a way that the maxima of the distribution intensities of the beams
are on the substrate. By selecting the temperatures of heaters and of a substrate
we can fabricate structures and films with complex chemical compositions. For
example, in the case of Al
x
Ga
1−x
As, by controlling x, i.e., by controlling the
fractions of Al and Ga, it is possible to grow a wide spectrum of materials, from