
4.10 A Look Beyond the Heat Equation 291
where φ is the porosity of the porous medium, which expresses the fraction of the
pore space within the porous medium in percent. All these quantities are usually
defined throughout the porous medium. For example, the Darcy velocity is defined
even outside the pore spaces of the medium, which is achieved using an averaging
over so-called representative elementary volumes [69, 180]. Darcy formulated Equation
4.127 just as a phenomenological model that fits the data, but it has been shown
that this equation can be interpreted as expressing conservation of momentum
[183]. As in the case of the diffusion equation (Section 4.10.1), a second equation
expressing mass conservation is needed. Again, this can be done in a similar way
as in Section 4.2.2, that is, by balancing the mass flows in a small control volume,
which leads to
φ
∂ρ
∂t
+∇·
ρq
= 0 (4.129)
where ρ (e.g. in (g m
−3
)) is the fluid density. Assuming an incompressible fluid,
we have ∂ρ/∂t = 0, and hence Equations 4.127 and 4.129 imply
∇
K(x) ·∇p(x)
= 0 (4.130)
if we assume stationary conditions and a constant viscosity. Again, we have a perfect
analogy with the stationary heat equation: Darcy’s law, Equation 4.127, corresponds
to Fourier’s law, Equations 4.22, and 4.130 corresponds to the stationary heat
equation (Equation 4.23 with ∂T/∂t = 0).
The permeability matrix K in Equation 4.130 expresses the ease of flow through
the porous medium. Basically, relatively small pressure gradients will suffice to
initiate a flow with some given velocity in the case of high permeability values, while
larger pressure gradients will be needed in the case of low permeability values. As
amatrix,K can be interpreted similar to the thermal conductivity matrix that was
discussed in Section 4.2.5. Again, Equation 4.130 can be solved, for example, using
Salome-Meca and the procedure described in Section 4.9.
4.10.2.1 Impregnation Processes
In [184–186], Equation 4.130 has been used to optimize the impregnation of
mica tape-based insulations. These insulations are used to insulate steel bars inside
large turbines that are used for high-voltage electrical power generation. They are
manufactured in two steps. In a first step, a mica tape is wound in several layers
around the steel bar. Figure 4.22a shows a schematic cross section through such
a mica tape winding. As a result of the winding process, the mica tapes – which
correspond to the black lines in the figure – form staircase-like structures. In the
second step of the manufacturing procedure, the mica tape winding is impregnated
with an epoxy resin. During impregnation, the main resin flow is through the pore
spaces between the mica tapes (see the arrows in Figure 4.22a). Now the problem
is that the permeability of the mica tapes as well as the permeability of the winding
as a whole is extremely small, which means that the impregnation is proceeding
extremely slow. In the worst case, some regions of the winding may remain