There are multilayer films using only one polymer
(AAA), unbalanced coextruded films with two or more
polymers (ABC), and balanced multilayer structures
with two or more polymers (A/B/C/B/A).
Balanced Structures
Balanced coextruded structures typically have a core resin
selected for its functionality plus two skin layers that are
heat-sealable. Oriented polypropylene films, for example,
are increasingly coextruded instead of coated to attain
machinable surfaces (see Film, Oriented Polypropylene).
Frozen-food films are typically constructed with an EVA
skin layer for enhanced sealability. Heavy-wall bags are
regularly coextruded with LLDPE (linear LDPE) cores
for impact strength and LDPE skins to limit the film’s
elongation under load. Primal meats are packaged in
PVDC shrink film with EVA skins for seal integrity.
Two main applications that have shifted from mono-
layer films to coextrusions are overwrap and stretch wrap
(see Wrapping Machinery, Stretch Film). Horizontal over-
wrap machines typically use an MDPE film or an LDPE–
HDPE blend.
Coextrusions can provide comparable overwrap ma-
chinability at lower gauge. Stretch wrap is difficult to
produce as a single-layer structure without blocking. By
splitting stretch wrap into a multilayer structure, its
LLDPE core can be provided with controlled tackiness
on the surface layer.
BIBLIOGRAPHY
E. Hatfield and L. Horvath, ‘‘Coextrusions for Flexible Packaging’’
in A. J. Brody and K. S. March, eds., The Wiley Encyclopedia of
Packaging Technology, 2nd ed., John Wiley & Sons, New York,
1997, pp. 237–239.
Cited Publications
1. J. Dooley and H. Tung, ‘‘Coextrusion’’ in J. Kroschwitz, ed.,
Mark Encyclopedia of Polymer Science and Technology, 2nd
edition, Wiley, Hoboken, NJ, 2002.
2. ‘‘Economic News,’’ www.flexpack.org, June 19, 2008.
3. J. A. Wheatley and W. J. Schrenk, ‘‘Polymetic Reflective
Materials (PRM),’’ J. Plast. Film Sheeting 10 (1994).
4. M. J. Kirwan, ‘‘Paper-Based Flexible Packaging’’ in M. J.
Kirwan, ed., Handbook of Paper and Paperboard Packaging
Technology, Blackwell Publishing Ltd., London, 2005.
COLORANTS
Updated by Staff
INTRODUCTION
Colorants for packaging materials fall into two broad
categories: pigments and dyes. Used for both decorative
and utilitarian purposes, their diversity is at least as
broad as the diversity of packaging materials. This article
focuses on their use in inks, plastics, and paperboard. The
emphasis is on pigments, which are far more prevalent
than dyes in packaging applications.
Pigments are black, white, colored, metallic, or fluores-
cent organic or inorganic solids that are insoluble and
remain essentially unaffected by the medium into which
they are dispersed or incorporated. They are small in
particle size, generally in the range of 0.01- to 1.0-mm
diameter. Pigments produce color by selective absorption
of light, but because they are solids, they also scatter light.
Light scattering is undesirable in a transparent material,
but desirable if opacity is the goal. Some organic pigments
that are extremely small in particle size scatter very little
light and therefore act like dyes—for example, Benzimida-
zolone Carmine HF3C, with a particle size of 0.05–0.07 mm.
Some colorless pigments, relatively large in particle size
(up to 100 mm), are used as fillers or extenders.
Organic pigments are characterized by high color
strength, brightness, low density, high oil absorption,
transparent and translucent properties, bleeding in some
solvents, and heat and light sensitivity. In the world at
large, the major user of organic pigments is the printing-
ink industry. In packaging, they are useful for numerous
applications such as printing on cartons, labels, and
flexible bags. Naphthol reds, for example, are used for
soap- and detergent-carton printing because of bleed
resistance. Barium lithol is a most important red for
packaging flexo and gravure inks, and alkali blue is used
in glycol-type inks (see Inks; Printing).
Compared to organic pigments, inorganic pigments are
more opaque, less bright, and weaker in tint; but they are
more resistant to heat, light, chemical attack, bleed,
migration, and weathering. They have higher density,
lower cost, and less antioxidant effect. The major use of
inorganic pigments is the paint industry. In packaging,
they are useful for printing on cartons, bags, and glass
bottles. Examples are molybdate orange for gift wrap and
vinyl film, titanium dioxide for glass beverage bottles, and
cadmium reds for plastics. Metallic pigments such as gold,
platinum, and silver help vivify colorants for glass bottles.
Dyes are intensely colored solubilized organic sub-
stances that are retained by the medium that they color
by chemical bonding, absorption, or mechanical retention.
Dyes produce color by absorption of light, without affect-
ing transparency and high optical purity. The major user
of dyes is the textile industry. In packaging, dyes are used
to some extent in inks for special effects, for coloring
paperboard, and to produce tinted transparent plastic
containers or films.
PIGMENTS IN PACKAGING
Properties of pigments are a function of the chemical
composition as well as other physical and chemical para-
meters such as particle size, particle shape, particle-size
distribution, and the nature of the pigment’s surface.
Particle size affects a number of pigment properties.
Lightfastness improves with increasing particle size, and
oil absorption and strength decrease. Hue is also affected
COLORANTS 309