
TRANSFORMERS 43
The emf created by changing flux is proportional to dφ/dt
e = k
2
dφ
dt
= k
2
ω cos(ωt) (1.61)
where k
2
is just a constant of proportionality. The power loss in a conduct-
ing “loop” around this changing flux is proportional to voltage squared over
loop resistance:
Eddy current power loss =
e
2
R
=
1
R
[k
2
ω cos(ωt)]
2
(1.62)
Equation (1.62) suggests that power loss due to eddy currents is inversely pro-
portional to the resistance of the “loop” through which the current is flowing. To
control power losses, therefore, there are two approaches: (1) Increase the elec-
trical resistance of the core material, and (2) make the loops smaller and tighter.
Tighter loops have more resistance (since resistance is inversely proportional to
cross-sectional area through which current flows) and they contain less flux φ
(emf is proportional to the rate of change of flux, not flux density).
Real transformer cores are designed to control both causes of eddy current
losses. Steel cores, for example, are alloyed with silicon to increase resistance;
otherwise, high-resistance magnetic ceramics, called ferrites, are used instead of
conventional alloys. To make the loops smaller, cores are usually made up of
many thin, insulated, lamination layers as shown in Fig. 1.31b.
The second, very important conclusion from Eq. (1.62) is that eddy current
losses are proportional to frequency squared:
Power loss due to eddy currents = k
3
f
2
(1.63)
Later, when we consider harmonics in power circuits, we will see that some
loads cause currents consisting of multiples of the fundamental 60-Hz frequency.
The higher-frequency harmonics can lead to transformer core burnouts due to the
eddy current dependence on frequency squared.
Transformer hysteresis losses are controlled by using materials with minimal
B –H hysteresis loop area. Eddy current losses are controlled by picking core
materials that have high resistivity and then laminating the core with thin, insu-
lated sheets of material. Leakage flux losses are minimized not only by picking
materials with high permeability but also by winding the primary and secondary
windings right on top of each other. A common core configuration designed
for overlapping windings is shown in Fig. 1.32. The two windings are wrapped
around the center section of core while the outer two sections carry the flux in
closed loops. The top of a laminated slice of this core is a separate piece in
order to facilitate wrapping the windings around core material. With the top off,
a mechanical winder can easily wrap the core, after which the top bar is attached.
A real transformer can be modeled using a circuit consisting of an idealized
transformer with added idealized resistances and inductors as shown in Fig. 1.33.